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TechnoMax, Inc | InterTechno Matrix Group |
| TEL : 81(Japan)-6-6762-4106 / FAX : 81(Japan)-6-6762-4107 / e-mail : t-max@technomax-j.com | ||
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Gear Rolling Tester
< Windows OS Compatible, Data processing software >
For fine pitch - plastic gears - sintered gears - high accurate & delicate gears
| The sophisticated concept of double flank gear rolling test system |
| Harmonizing the latest technology |
| & the traditional technique of gear rolling inspections |
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| Model : NiTM / DF-10 MT Under Code of inspection practice - ISO TR 10064 - 2:1996(E) |
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| Ultimate Double Flank Gear Rolling Tester, NiTM / DF-10 will contribute |
| to streamline quality control & test of gears at lowest cost. |
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Application to 8 stadards of | |
| ISO 1328 - 2 (1997) | ||
| AGMA 2000 - A88 (Module) | ||
| AGMA 2000 - A88 (DP) | ||
| DIN 58405 (m ·1.0) | ||
DIN 3963 (1.0 m) |
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| JIS B1702 - 2 (1998) | ||
| JGMA 116 - 02 (1983) | ||
| JGMA 116 - 01 (1960) | ||
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Measurements of deviation value and judgement of the accuracy grades for | |
| Total radial composite deviation(Fi") | ||
| Tooth-to-tooth radial composite deviation(fi") | ||
| in above standards. | ||
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Measurements of Runout by composite test(Fr") and Test radius. |
| Measurement of Center distance is made by digital scale. | |
| Test radius is also measured through data processing system with an input of | |
| the center distance. |
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In addition to Spur gear and Helical gear, Bevel gear, |
| Worm gear, Internal gear, & Rack can be measured. |
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Auto, Repeat, and Manual measurement modes |
| & stepless variable speed control of Master gear rotation. |
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Graphical output of inspection data(Rolling chart) as Oscillograms |
| and also Histogram as statistics of inspection results. |
The latest inspection data processing
system
< Windows OS Compatible, Data processing software >
< Integrated with OriginLab-ORIGINPRO®:Scientific data analysis software >
| Inspection results can be obtained quickly only by an input of Module (DP)&No. of teeth. |
| 3 measuring modes can be selected depending upon measuring demands. |
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Auto measuring mode | |
Repeat measuring mode | |
Manual measuring mode |
High precision and flexible functions
< Measurement functions for Crossed, Bevel, Worm gears
and Stepless variable control of master gear rotation >
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| Bevel and Worm gears | Data processing system |
| DF-10 is the most suited for critical inspection of delicate plastic and sintered gears with fine pitch. |
| A wide variety of gear configurations can be tested so easily that testing time will be saved drastically. |
| Horizontally 180°swiveling function of master gear head enables tests of Crossed, Bevel, and Worm gears. |
| Optional attachments for various supports of gears to be inspected are prepared. |
| OriginLab - Origin 6.1 Data Analysis and Technical Graphics shows |
| oscillogram and statistics of inspection results as histogram. |
| Gear specifications, which can be measured with NiTM / DF-10 | |
| Fine pitch gears which are produced by extrusion, sintering, rolling, and machining. Helical, Crossed, Bevel, Worm, Internal, and Rack. | |
| Measurements : | Total radial composite deviation(Fi"), |
| Tooth - to - tooth radial composite deviation(fi"), | |
| Runout by composite test (Fr") and test radius. | |
| Module (DP) : | m0.1 to m1.6 or (DR 254 - 16) |
| Gear Diameter : | Min.  1.5mm |
| Max. 160mm(Pitch
dia. of master gear : 38mm) |
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| Max. 150mm(Pitch
dia. of master gear : 51mm) |
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| Measuring force adjustment : | 0 to 4N |
| Gear weight : | Max. 40N |
| Gear Diameter : | Min. 1.5mm |
| Max. 160mm(Pitch
dia. of master gear : 38mm) |
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| Max. 150mm(Pitch
dia. of master gear : 51mm) |
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| DF-10 Tester Specification | |
| DF-10 / ST Type is for measurements
for Spur gear, and Helical gear. ( Internal gear and Rack also can be measured.) |
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| DF-10 / MT Type is for measurements
for Spur gear, Helical gear, Bevel gear, Worm gear, ( Internal gear and Rack also can be measured.) |
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| ST Type head and MT Type head are exchangeable on the same base machine, necessary Type head can be selected for your measurements. | |
| Supporting methods : | Standard center
support attachment is used for Spur and Helical gears. For support of
Bevel and Worm gears on the tester, each special attachment is used as
shown above. For support of Bevel and Worm gears on the tester, each special attachment is used as shown above. Together with the attachment, another tooling accessory is used for support of gear with shaft or hole ( Round hole or D - shaped hole, etc) of gear to be inspected. |
| Dimention : | 500mm(L) x 200mm(H) x 160mm(W) |
| Weight : | Approx. 130N |
| Mechanical base unit | |
| Model: DF-10 / ST Type Head : | For Spur gear , Helical gear (and also Internal gear and Rack) |
| Model: DF-10 / MT Type Head : | For Spur gear , Helical gear , Bevel gear , Worm gear (and also Internal gear and Rack) |
| MT Type Head has functions of horizontally 180°swiveling | |
| MT Type & ST Type head have vertical travel adjustment of master gear head | |
| ST Type head can be replaced with MT Type head on the same base unit | |
| Data processor | |
| Software : | NiTM/DF-10 Ver.1.3 combined
with OriginLab - Origin 6.1 <English version or Japanese Version> |
| Measuring unit : | Differential transformer sensor, Amplifier, A/D converter |
| Suport toolings | |
| Standard center support attachment : | SC - 8060 |
| Bevel gear support attachment : | BL - 9065 |
| Worm gear support attachment : | WM - 5070 |
| * Special center suport, special jigs, support toolings for internal gears, racks, and etc. will be supplied upon request. | |
| Utility | |
| Data processing software, NiTM/DF-10 Ver.1.3 is to be used under the following conditions | |
| 1.Personal computer | Windows OS Compatible, and PC/AT Compatible 100% with Intel made CPU, or equivalent to Intel CPU |
| 2. Memory | 32MB and over |
| 3. Disk | 3.5 inch FDD x 1, CD-ROM Driver x 1, Hard Disk memory 5.0 MB and over |
| 4. Printer | should be actuated with above PC |
| 5. I/O | 1 x Serial port for A/D converter of measuring unit |
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